Principle, Manufacture and Application of Light Bone Refractory Materials (Ⅰ)
2023/10/16
The high-temperature industry is the basic industry for the production of structural materials (steel, glass, ceramics, etc.) and excellent functional materials (sensors, absorption materials, catalysts, energy storage materials, etc.). The refractory lining is the basis of high-temperature industrial furnace, which plays a vital role in the efficiency and quality of high-temperature industry. On the one hand, compared with radiation and exhaust gas, heat dissipation through the furnace lining is the main heat loss path adopted by industrial furnaces. Among them, the thermal insulation performance of refractory lining is one of the main factors that determine the energy efficiency and consumption of high temperature furnace. Refractory lining, on the other hand, involves the entire high-temperature production process.
Principle, Manufacture and Application of Light Bone Refractory (Ⅱ)
2023/10/16
Lightweight refractories made with this lightweight aggregate exhibit lower bulk density and thermal conductivity than ordinary dense refractories. However, a key challenge is the resistance of the material to slag erosion and the mechanical properties. In order to obtain lightweight refractories with guaranteed resistance to slag corrosion and stress damage, researchers have made several attempts to manufacture lightweight aggregates with a high proportion of closed pores and small pore sizes. The superplastic foaming method is a solution that allows the manufacture of ceramics with a high volume fraction of fine closed pores. In addition, lightweight microporous alumina, bauxite and magnesia materials can also be obtained by adding nano-additives.
Principle, Manufacture and Application of Light Bone Refractory Materials (Ⅲ)
2023/10/16
When pore formers are added to the starting powder, they burn during the heat treatment, leaving voids in the ceramic material. The porosity level of the fabricated material can be easily controlled using pore formers compared to other techniques. In this case, a higher sintering temperature can be applied to the ceramic green body, thereby increasing the mechanical strength of the produced lightweight material. Currently used pore-forming agents can be divided into two categories: organic materials and inorganic materials. Commonly used organic pore formers include starch, rice hulls, seragos, PMMA microspheres, and walnut shells, while commonly used inorganic materials include coal ash and carbon.
Composition and Properties of Refractory Materials (Ⅰ)
2023/10/16
Refractory refers to non-metallic materials with physical and chemical properties suitable for use at high temperatures, but it is not excluded that certain products may contain a certain amount of metallic materials (CB/T 18930-2002). Generally refers to the refractoriness of not less than 1580 ℃ inorganic non-metallic materials or products. Refractory materials have an iconic indicator-refractoriness, which refers to the characteristics of refractory materials that resist high temperatures without melting under load conditions. It can also be understood as the temperature at which the refractory material reaches a certain degree of softening under the action of high temperature. It is an indicator of material resistance to high temperature and can be used as a basic guarantee for the use of kilns at high temperatures. In the process of using refractory materials, in addition to being affected by high temperature (generally 1000~1800 ℃), it is also affected by physical, chemical, mechanical and other aspects, such as: bearing the load of furnace body and materials at high temperature; External stress in the operation process; Due to the rapid change of temperature, the great temperature difference caused by uneven heating and the resulting internal stress; Scour of various high temperature fluids, slag and smoke; the erosion of liquid metal, slag and impurity elements, the transformation and function of environmental atmosphere, etc. Therefore, the selection of refractory materials in addition to considering the refractoriness, but also need to consider the nature of the refractory material to fully resist the above effects, so that the refractory material can be applied under various operating conditions as much as possible.
Composition and Properties of Refractory Materials (Ⅱ)
2023/10/16
1.1.2.3 Magnesia refractories Magnesia refractories refer to alkaline refractories with magnesia as the main raw material, periclase as the main crystal phase, and MgO content (mass fraction) greater than 80%. Usually according to its chemical composition is divided into:(1) magnesium products. w(MgO)≥ 87%, the main mineral is periclase. (2) magnesium aluminum products. W (MgO)>75%,w(Al,0,) is generally 7% ~ 8%, and the main mineral components are periclase and magnesium aluminate spinel (MgO, Al,O,). (3) magnesium chromium products. W (MgO)>60%,w(CrQ) is generally below 20%, and the main mineral components are periclase and chromium spinel.
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